MIXING
Homogeneity in every batch
Fill level, mixing time and material properties are considered together.
Horizontal Powder Mixer
METKAN MKM
The same target in every batch.
Homogeneous mixing of powder and granulated materials. Horizontal mixing solutions that address the recipe, batch volume, and discharge arrangement together.
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METKAN / MKM
PRODUCT DETAILS
PRODUCT DETAILS
METKAN / Mixing
Homogeneity in every batch
Fill level, mixing time and material properties are considered together.
DISCHARGE
A mix ready for the next step
The discharge arrangement and line connections are planned around the production sequence and cleaning requirements.
TECHNICAL SELECTION5 OPTIONS / METKAN MKM
Power for your application.
A model for your process.
Consider capacity, structure, and dimensions together.
Your material determines the right choice.
| Technical specification | MKM-0800 | MKM-1200 | MKM-1600 | MKM-2000 | MKM-3000 |
|---|---|---|---|---|---|
| Motor powerkW | 15 - 30 | 15 - 37 | 18,5 - 45 | 22 - 55 | 30 - 55 |
| Net volumeL | 800 | 1200 | 1600 | 2000 | 3000 |
| Working volumeL (min–max) | 200 - 550 | 300 - 850 | 500 - 1150 | 550 - 1400 | 800 - 2100 |
| *Weightkg | 1400 | 2200 | 2350 | 2600 | 3400 |
| Selection for your project | Request a quote ↗ | Request a quote ↗ | Request a quote ↗ | Request a quote ↗ | Request a quote ↗ |
Technical values should be considered alongside material specifications and operating conditions.
All information in this table is for informational purposes only; it is non-binding and subject to change without prior notice. *Weights shown do not include the drive motor, support legs, or maintenance platform.
APPLICATIONSENGINEERING FOR THE MATERIAL
Every process
has its own requirements.
Material, capacity, and line layout. Selecting the right machine begins with understanding the entire production process.
Let's assess your needsConstruction chemicals
Dry mix production and formulation based processes.
Powder materials
Batch preparation based on material properties.
Production lines
Dosing, mixing, and end-of-line integration.
TECHNICAL LIBRARY
Details,
at your fingertips.
METKANPRODUCT CATALOGMKMHorizontal Powder MixerPDF / Technical document SELECTION AND MAINTENANCE
The right questions.
Clear answers.
Incorrect fill ratio, short mixing time, unsuitable mixer geometry, and additive agglomeration.
No. Net production is determined by the fill ratio and cycle time.
Adjusted based on the target homogeneity level, determined through testing/trials specific to the formulation and additive type.
Yes, it is added in a controlled manner using appropriate nozzles and a distribution method.
Through the correct feeding sequence, appropriate screening, additive dosing, and mixing parameters.
Caused by sticky formulations, incorrect flap geometry, or low fluidity; surface and angle design are critical factors.
Via lid seals, proper ventilation, and filter integration.
For formulations containing abrasive fillers like quartz sand, an internal lining is beneficial.
Yes, access for cleaning and the internal design are configured accordingly.
Ensures formulation repeatability, error reduction, production reporting, and traceability.
Description
Horizontal powder mixers are designed to mix powdered raw materials used in cement-based construction chemicals quickly and with high homogeneity. Thanks to optimized mixing paddles and a balanced operating principle, they ensure consistent quality in production processes.
Consistent quality in every batch.
Horizontal powder mixers distribute powdered raw materials evenly throughout the mixing chamber using specially designed mixing paddles. This configuration ensures the creation of a lump-free, homogeneous mixture that strictly adheres to the recipe. A homogeneous mixture directly influences final product performance, thereby guaranteeing consistent quality.
- High mixing homogeneity
- Recipe-compliant and reproducible results
- Lump-free and balanced mixture structure
- Consistent product quality
Higher production output in less time.
High-speed mixing paddles increase production rates by ensuring effective mixing in a short time. The ability to mix large volumes within minutes allows facilities to utilize their capacity efficiently. This accelerates production processes while saving energy and time.
- Short mixing time
- Suitability for high-volume production
- Increased production capacity
- Efficient and balanced operation
Less residue, faster cleaning.
The mixer's interior surface features a special coating designed to prevent adhesion and residue buildup. This design minimizes mixture residue during product transitions, thereby reducing cleaning times. Production continuity is maintained through reduced downtime.
- Non-stick interior surface
- Minimal dust accumulation
- Easy and quick cleaning
- Low maintenance requirements
Full compatibility with modern production lines.
Designed to operate in full integration with horizontal powder mixers, weighing systems, recipe control units, and automatic discharge systems. Its modular structure offers various capacity options and allows for scalability based on facility requirements.
- Full compatibility with automation systems
- Recipe-controlled production
- Capacity options ranging from 500 to 3000 liters
- Design suitable for various facility scales
With its high-capacity and automation-compatible structure, it is an essential piece of equipment for modern construction chemicals facilities.
Applications
Reliably used in production lines for ceramic adhesives, tile grouts, and plasters, as well as in the manufacturing of cement-based construction chemicals, self-leveling screeds, and industrial powder mixing systems.
Cement-based Construction Chemicals
All information in this table is for informational purposes only; it is non-binding and subject to change without prior notice.
*The weights shown do not include the drive motor, support legs, or maintenance platform.
THE NEXT STEP
Your production.
Together, we'll find the right solution.
Tell us about your material and target capacity.
Let's choose the right machine for your process together.
Dry mortar and construction chemicals mixing
A horizontal powder mixer, also described as a dry mix mixer or powder blender, combines the ingredients of tile adhesive, grout and cement-based render. Batch volume, low-dose additives, filling level and cleaning access must be assessed with the dosing, discharge and packing stages.
Ribbon blenders use helical ribbon elements, while paddle mixers use paddles. They are not direct synonyms. The current Metkan horizontal powder mixer description specifies mixing paddles; the suitable arrangement and cycle must be assessed for the formulation.
RELATED ARTICLES
Technical guides for the right choice.
How Is Dry-Mix Homogeneity Measured with CV?
A dry blend that looks uniform does not prove that every bag has the same composition. Homogeneity verification requires a measurable marker, a representative sampling plan and one consistent analytical method. The coefficient of variation (CV) expresses the spread among samples relative to their mean. The number alone is not mixer performance, because sampling and laboratory error also affect it.
Read the technical article
Why Does a Dry Blend Segregate After Mixing?
A dry-mortar sample taken at the mixer may be satisfactory while the first and last bags differ in composition. Increasing mixing time at this point is an intervention made before locating the problem. Dry-blend segregation, meaning the separation of previously mixed components, can develop during downstream handling. This guide offers a diagnostic approach from mixer discharge to bagging to identify where the blend changes.
Read the technical article
Which Is More Important When Selecting a Horizontal Powder Mixer: Vessel Volume or Motor Power?
The choice of a horizontal powder mixer directly impacts the mixing quality of the production line. Selecting the wrong capacity or motor extends production time; it also increases energy consumption and negatively affects mixture homogeneity. Therefore, businesses should not focus solely on mixer volume. While vessel volume determines the amount of product processed in a single batch and motor power enables the mixing system to generate the necessary motion, these two values alone do not define the correct mixer selection. Product density, flow characteristics, and target capacity are also crucial factors.
Read the technical article
Homogeneous mixture in a horizontal powder mixer
In facilities producing construction chemicals, dry mortar, and industrial powders, the mixing process is one of the most critical stages determining product quality. No matter how high the quality of the raw materials used in the production line, the desired product performance cannot be achieved if they are not evenly distributed within the mixture. Cement-based products, joint fillers, tile adhesives, plaster additives, and specialty dry mixes, in particular, require a high degree of homogeneity. Having an excess of additives in one bag while another lacks them directly compromises product quality. Therefore, manufacturers should not focus solely on increasing capacity but must also continuously monitor mixture quality. Facilities that achieve a homogeneous mixture using horizontal powder mixers ensure more stable production, streamline quality control processes, and boost customer satisfaction. Consequently, the performance of the horizontal powder mixer is a fundamental factor determining the overall success of the production line.
Read the technical articleHow Should Dry Mix Recipe Changeovers and Cleaning Be Planned?
Recipe changeovers and cleaning in a dry mix plant should be planned by considering product quality, production continuity and the risk of cross-contamination together. The best approach is to sequence recipes according to ingredient similarity and cleaning requirements, control material remaining in the line during changeover, and establish a practical cleaning plan for each product group.
Read the technical article